I have received and accepted a quote for the aluminum top and bottom H3-R chassis panels. It will take a week to receive and approve the samples. The another two weeks to get the first run. I’m getting clear and black anodized. So barring all mishaps we will have them on the shelf in 3 to 4 weeks. I don’t know the final price yet.
As far as I know, it was really just a “demonstration of capabilities” sort of thing, done back during the switch from Sintra-type PVC foam to polycarbonate as the primary chassis material.
I can live with that. Aluminum C leg parts could actually end up being lighter since a single panel would be stiff/strong enough vs the current lexan dual panels. That could balance out the total weight of an all-aluminum CH3-R version. 8)
A 1" x 1" x .06" piece of aluminum is .096 oz.
A 1" x 1" x .12" piece of polycarbonate is .08 oz.
The leg is made from two pieces of .12" Lexan. I think the leg would be strong enough if it were made from a single piece of .12" aluminum or two .06" pieces of aluminum. But I don’t think one single piece of .06" aluminum would do the trick. So no matter what, I think the leg will weigh a wee bit more in aluminum. Still all in all it’s not a significant increase to the total weight. It probably doesn’t add up to 3 ounces total for the body and legs.
The weight difference is fine given that the result is a cooler, more attractive and sturdier hexapod. And no, I’m definitely not suggesting that the lexan is not sturdy or attractive.
I would vote for a single thick lower leg vs the 2-piece. That would look a little cleaner. But then again those cool red light might not work for a 1-piece… decisions, decisions.
Whatever way you ultimately decide to go is ok, just let us know when the Add to Cart button is up.
Something people may be overlooking is that plastic is also non-conductive, does not hold sharp edges well, and is not much harder than the wire insulation. People may need to be a bit more careful about how they dress leads and mount their assorted PCBs and sensors on an Al chassis vs. plastic ones.