Geologic Inspection Rover

 

I am planning to build a rover that is based on the design that was conceived by OddBot with his Wild Thumper platform.

My rover will be constructed from sheet aluminum and will be quite simple in overall design.  I will use six motors with three on each side of the rectangular-shaped chassis, to be steered in skid-steer fashion.

I will be trying to do something like this: http://www.instructables.com/id/Six-wheeled-All-Terrain-Vehicle-6WD/ which is obviously based on OddBot's Wild Thumper design.   See a photo of this design below:

 

FGF7MX5HYVVGYH9.MEDIUM.jpg

 

 

I have the sheet aluminum already, and that will be what I use for the chassis.  I hope to have a basal platform layer from which to suspend the six brushed DC motors.  On top of this, I plan to have an upper platform for electronics, etc., separated from the lower platform using standoffs.

I want to use 6-volt (nominal) DC gearmotors, with a stall current no more than 4 amps.


 

10-06-2014

 The rover will use six gearmotors, like shown above and on the Wild Thumper chassis detailed on Letsmakerobots.com at https://www.robotshop.com/letsmakerobots/node/14156 as an example.  With the six motors configured for skid-steering, this is a wonderful platform that is also quite stable.

 

Here is another perfect example of what I plan to do.  This is the Trekker from Beatty Robotics (http://beatty-robotics.com/all-terrain-gps-robot/), and I stumbled across it last year after I had already obtained a GPS unit, serial LCD, XBee units, PING sensors, three axis module, etc.  I could not believe that someone else had the same basic idea for a rover!  The Beatty folks sure are good at doing robotics development, as can be seen at their website.  They used an Arduino to do all of their processing on this rover.

 

I am wanting to build the Geologic Inspection Rover (GeoRover for short) for use in my work and for my own edification.  I am an engineering geologist employed with a state highway agency, and I can find all kinds of uses for the GeoRover.  The first intended use for the GeoRover is basically to enter into drainage pipes and culverts, among other structures, and use a wireless video camera to view real-time images of the conditions of the pipe walls and other features.  I want to see what the Rover sees as it moves around in real-time, but I would also like to be able to save images and video to an on-board memory device.  I will be using a wireless camera system with a high intensity light source to see in the darkened pipes and culverts.

As for the controller, I want to try to use a Parallax Propeller (http://www.parallax.com/microcontrollers/propeller) as it has 8 cores, each with 32 bit I/O.  That means that I can run eight different routines at the same time, which is pretty useful.  I may use the Propeller Activity Board (http://www.parallax.com/product/32910) since I already have two of them.  Parallax has a great support and discussion group with lots of code examples, so it is hard to go wrong with Parallax.  The Propeller Activity Board (PAB) has a microSD card socket, so I may be able to store logged data or maybe even images somehow.  Also, the PAB has an XBee socket and I may try to use it for telemetry or other purposes.

With the Propeller, I can write the code in either C, or in the SPIN high-level language developed for the Propeller.  I have been thinking more about C, with the idea of porting over some useful code from the Arduino.  A developer at the Parallax discussion forums, ersmith, has developed a great program to convert from C/C++ to and from SPIN, so that will be a very good resource for me as I try to adapt Arduino code to my rover: http://forums.parallax.com/discussion/163234/spin2cpp-version-1-94-released#latest.

 

 

I will be writing more about my Rover ideas, and I welcome any and all advice and comments from the LMR community.

 

More to come...

Looks like an interesting

Looks like an interesting project :slight_smile: Any updates?

Belated Reply

Apologies for not replying in a more proper time frame.  I have not made any progress on my Rover.  Other things have stood in the way, and I am also looking around for an appropriate wireless camera, etc.  And suggestions are welcomed and needed.

UPDATE March 27, 2016

I have purchased two of the HB-25 Motor Controllers from Parallax (https://www.parallax.com/product/29144).  They are presently on sale for $20 USD off of the regular price of $49.99 each.  I could not pass up this deal for motor controllers that can provide plenty of current regardless of which motor I select in the future.  These units allow a brushed DC motor to be controlled much like a continuous rotation servo, but without regular refreshing!  Two controllers will control a 4- or 6WD rover with skid steering.  This really simplifies things for me as I am most familiar with servo motors on small robots.  Now I have to decide which platform to go with for my GeoRover!  It is once again looking like the Dagu Wild Thumper is the way to go for my requirements, but which one:  6WD or 4WD?  The 4WD is about 5 inches shorter than the 6WD, and that may limit the devices I can place on it (I am wanting a FPV camera, Ping sensor, and other things).  I have to refine my design goals to select the right one.

As “wireless” camera I

As “wireless” camera I suggest to use the raspberry pi cam (with a raspberry pi) and stream the video over WiFi to a PC/laptop.

Good idea. I have a Raspi

Good idea.  I have a Raspi and will consider that as a possibility.  it would simplify lots of things for sure.

04-02-2016: Possible Wireless Camera

erco over at Parallax discussion forums has pointed me to a low-cost and reasonably capable wireless camera system at http://www.banggood.com/Syma-X5C-1-X5SC-X5SW-5_8G-FPV-720P-Camera-with-Monitor-Real-Time-Transmission-p-980090.html and it looks like a really good camera for my intended application.  I will use it in conjunction with a high-power LED light source (probably a cheap LED flashlight) and a pan/tilt mechanism, and will have a nice functional wireless camera system at a very good price.

04-02-2016: R/C system

I am looking at this 2.4GHz R/C system for my rover:

 http://www.hobbyking.com/hobbyking/store/_15140__Hobby_King_2_4Ghz_6Ch_Tx_Rx_V2_Mode_2_USA_Warehouse.html.

 

 I believe this will be a good low-cost system for controlling my inspection rover, and if not, I am only out about $30 USD.  Some of the members at Parallax discussion forums have used this particular system and find it to be quite nice, so I am going to order one soon.

04-28-2016: R/C System and Wireless Video Camera

I received yesterday my R/C transmitter/receiver package from Banggood.com, which I selected over HobbyKing mainly because I could order both the R/C system and the wireless camera at the same time.  Otherwise, I would be ordering from two vendors… nothing wrong with that, but I wanted to simplify things for me as much as possible.  Here is the link to the R/C system: http://us.banggood.com/Wholesale-Warehouse-FlySky-FS-CT6B-2_4GHz-6CH-Transmitter-With-Receiver-FS-R6B-Mode-2-wp-Usa-68606.html.

I am waiting for the opportunity to test the R/C system, but at least nothing arrived in a broken condition.  The transmitter uses eight (8) AA batteries (not included), and I will likely replace them with NiMH rechargeables in the future,  The transmitter and receiver are the same as from HobbyKing, but with the brand name of FlySky which actually makes the HobbyKing brand.  I have not worked with R/C systems before, so I was surprised to see how small the receiver is for this thing.  It is small enough to fit ANYWHERE on my future rover, and that is good to know.  I ordered an extra receiver for future use on an additional rover, or as a spare.

The wireless camera is a Syma X5 5.8 GHz FPV that arrived in a generic, no-name box.  It transmits 720p video and can save 2MP images on the built-in mini sdcard slot (card not included).  Supposedly, the camera can transmit 200 to 300 meters, so that should be plenty for my application.  The camera is small and lightweight, and the monitor has a 4.3-inch color screen that is not really all that bad.  It has a nice fold-out hood to help reduce outside glare.  Also, it includes hardware to allow for attachment to the handle of the R/C transmitter for ease of use.  Finally, the included USB cable charger has two leads to charge the camera and the monitor (both have rechargeable batteries built in).  The camera system is shown at http://us.banggood.com/Wholesale-Warehouse-Syma-X5C-1-X5SC-X5SW-5_8G-FPV-720P-Camera-with-Monitor-Real-Time-Transmission-wp-Usa-980090.html. The biggest issue that I see, for my application at least, is the absolute need for a bright light source to allow for a good image; erco over at Parallax forums indicated that a good LED light should work pretty well… also thanks to erco for letting me know about this camera system, which for the money can not be beat for my intended purposes.

I also ordered two more HB-25 motor controllers from Parallax.com since they are on sale and are made so very well.  https://www.parallax.com/product/29144 shows the HB-25.  They work wonderfully with brushed DC motors, and allow the DC motor to be controlled much like a conventional continuous rotation servo, but using a single pulse to maintain the output and not requiring a refresh pulse.  They are fan cooled, and have a replaceable mini ATC fuse.

I hope to be able to play with all of these new components very soon.

 

 

05-08-2016: Wild Thumper Chassis

Both a 6WD and a 4WD version of the Wild Thumper rover platform arrived a few days ago from Pololu.  I am going to test out both versions to see which best suits my proposed needs.  The 6WD will offer easier turning due to its center wheels design, but the 4WD is smaller and will likely be better suited for moving within smaller diameter culverts and pipes.