I just brought the Tamiya Dual Motor Gearbox with a pair of wheels. While waiting on the set to arrive, I wondered from what i should build the chassis of. My first throught was LEGO? I really just want to hear your thoughts and what how you build your chassis! :-)
This Polystyrene that folks are talking about, is most commonly found as the stuff that model train people use. --Its great stuff, found at your local hobby/train shop.
You can build your bot from a number of materials.
All you really need is something that is stable. I have seen a few bots made with cardboard boxes, CDs, foamboard (a paper/foam/paper sandwich of sorts), plastic containers. I have yet to see a robot made of simple paper. Only because no one has decided to take the time to glue enough sheets together to make the paper stable enough to work as a base. You could even go to the Goodwill/second hand shop and find a kids toy that could be modified, if you were so inclined. A modified kids toy would allow you to avoid the gearbox all together.