Cardboard Robot Series

So far all I have is this cardboard prototype. I chose to make it out of cardboard instead of making a CAD model cause I thought it would be FUN! :p

 

 

Well it's pretty obvious what it is...it's a robotic arm...and it's name is A.R.M. which stands for Autonomous Robotic Arm. It's perfect! I made the cardboard model in hopes that I could mount my servos inside of it...but I don't know how to attach a servo to cardboard. So I used thumb tacks instead. This is actually my second model that I made because the first one had dimensional problems and the servos couldn't rotate the full 180 degrees.

 

Plans for the future 0.o

 

When I finish this ARM project (which shouldn't take long,) There will be 3 translation joints (as with the model) but also a rotation joint at the base and a rotation and translation joint at the wrist before the gripper. The ARM will use machine vision to track objects that it wants to grab. Using a camera (probably CMUcam) the arm will be able to distinguish between different color objects and will be able to track them using middle mass detection. The body will be made up of HDPE and I'll probably be using standard servos, but I haven't done any force calculation yet. Using the input from the camera as well as varies distance sensors, the arm will use simple reverse kinematics to mathematically determine how to reach the target. I'll probably use the Arduino at first to get everything working, and then simply use an AVR ATMEGA-168 by itself.

 

After the ARM project, I plan on building a simple 4WD platform on which it can rest. The Camera (not shown) that will be mounted on the ARM will (hopefully) be use for obstacle detection when the ARM is not in use.

 

That's about it for now. If anyone has some cool idea for this poject or have any questions, let me know...

 


 

UPDATE 01.18.09 0420

Upon further consideration...I chose to complete the cardboard model!

I hot glued in the servos (first I tested it to make sure I could get the glue off...thanks Oddbot)

There I mounted it into a cardboard box with the front and sides cut off but left a small portion in the middle to glue the shoulder servo on.

Here you can see how the joints are set up, they're all the same. You can also see the Arduino over there, and the crappy breadboard because I don't have any headers :'(

Now I just have to program it and a video will be up ASAP!

 


UPDATE 01.18.09 0533

 

VIDEO VIDEO VIDEO! But you probably aready knew that because it's up there and not down here because I don't know how to get it down here....but o well. Just watch!

As of now, each servo is being controlled in unison by the code, meaning that they're not hooked up using a Y adapter or anything like that, they're all just getting the same PWM signal from the Arduino. I'll be writing new code that will allow full control over each servo soon.

I'm guessing that the servo for the shoulder joint is pumping out max amps....so I'll need a stronger one there...especially since the real one won't be using cardboard....the other ones seem to be fine, but I still need to do calculations.

 

P.S. Sorry the video's so awkward...I'll try to get a better one up tomorrow...or rather, later today....it's 0648 and I've been up for a while....

 

 


UPDATE 01.18.09 1712

 

Thanks to Oddbots' suggestion, I decided to create this:

it's a cardboard robotic catapiller (thanks to oddbot who gave me the idea). A video will be posted as soon as YouTube is done processing. It was my robotic arm, but I took off the shoulder joint and then attached the circuits using rubberbands. I also added homemade washers because the more you work with cardboard, the more it tears.

Plans for the future 0.o

I plan on making this a full fledge robot as well. I'll use HDPE to make the body (which will be more effecient at moving thanks to rubber grips I'll be adding) and I'll use sub-micro or micro servos for the control...so it will be small...and cute...and FUN!

I decided to change the name to Cardboard Robot Series because it's no longer an A.R.M. project, it's cardboard robot projects!

Maneuver said the following:

"Daring to take a differnt approach and going for "fun" over "practical" is what will spawn new ideas."

and obviously, he's right!

 

 


UPDATE 01.18.19 1815

 

VIDEO!

Looks like cardboard...now it moves like cardboard too!!!

  • Actuators / output devices: 3x Hitec HS-311 Standard Servos
  • Control method: non-autonomous
  • CPU: Arduino Diecimilla
  • Programming language: Arduino

This is a companion discussion topic for the original entry at https://community.robotshop.com/robots/show/cardboard-robot-series

I like the cardboard looks!

Don’t change a thing! This project is all done!

:wink:

cool!
Cool arm! Now I have something to do with all those robot part boxes :slight_smile:

I say run some string up
I say run some string up through the arm to various points and make it move :smiley:

Polymorph

If don’t want to hotglue your servo to the cardboard, try out polymorph. It’s really easy to work with and reusable.

** You said "I chose to make**

You said "I chose to make it out of cardboard instead of making a CAD model cause I thought it would be FUN! :p"

That sentence alone is worth my top rating for this project.

Daring to take a differnt approach and going for “fun” over “practical” is what will spawn new ideas.

/ vzz-clck-“Maneuver”

Yeah video makes a project

Good one.

I noticed you removed the push pins from the pivots. They are replaced by the servo on one side of the arm. Any plans for the other side, that you would like to share?

Also, you do realize that you posted your zipcode and phone number on the Great Wide Internets, right?

Rik

Yeah…

Yeah I know I posted my info right there for the internet to see…however I was smart enough to sharpie out my street address. I’ll get that fix…

As for the pivot, I’m not using them for this cardboard version, however, when I construct it out of HDPE I have a few choices.

I could just use simple pins and call it a day.

I could use berrings and have a real rugged, solid, friction “free”, pivoit.

I could use another servo. This option is more appealing to me, however, more expensive.

I think I’m going to use berrings…

Aruduino power…

They’re getting there power from the Arduino. I don’t know the max current draw on the 5v power pin of the arduino…but it hasn’t been enough to reset. Those servos apparently draw about 150mA while operating unloaded so god only knows what’s going on…and so would my multimeter if I took some time to check it.

The servos have a rating of 49oz/in, but I guess cardboard is just to heavy.

The curse of the arm…

When I was designing Walter’s head, I thought about an arm instead of the x,y,z I have now… Of course I was looking at the cool servo driven arms available in the 300 to 400 dollar range. It was then that I really found out about servo torque. And here is what I found… Servos are weak. A standard servo is rated between 40 and 60 oz/in which means at 1" from the pivot, it can lift, say, 50oz. Now lets stick a 4" arm onto that leading to the next joint. Now we have 50/4 = about 12 or so. Add another servo at that joint and we loose about an oz and we are about down to 10 oz it can lift. Add another 4" section and a servo on top of that and you are soon to the place where your arm can’t even lift itself. On the arms I looked at they were using (2) high torque servos at the bottom and elbow minium. I did some looking and it seems better to use one 1/4 scale servo for the base, hi-torque for first and second joints and standards and mini’s from there.

Hope this helps, all I am saying is when I did the math, it got expencive quick.

 

CRS
…And C.R.S. means something different where I come from…

Yeah…

hhhmmmm…oh yeah…I forgot that money exsisted…damn.

I never really thought about cost, but seeing how that’s a big factor I’ll stick with my $8.99 servos and cardboard haha.

 

-Thanks

Joy

A Cardboard Mind Is A Joy For Ever!

And obviously: "Every Robot Need A Hat!"

thats freaking cool…
More of an inch worm I think though the way it moves. :slight_smile: Nice job on the arm and inch worm. Cant wait to see the finished product. It reminds me of transformers. Robotic arm transforms into robotic inch worm W00T!. :stuck_out_tongue:

I love it. It makes me
I love it. It makes me laugh. Like to see what it turns into